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Steel-Grade CSR60 Foundry Coke, 85% Fixed Carbon — Product Guide & Benefits

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CSR60 Fixed Carbon 85 Foundry Coke Applied for Steel Industry

At L .T Graphite, we specialize in producing CSR60 Foundry Coke (Fixed Carbon 85%), engineered to meet the stringent demands of the steel industry. This high-strength metallurgical coke delivers exceptional carbon stability, low impurity levels, and superior thermal performance under extreme furnace conditions. It plays an essential role in maintaining furnace permeability and stable heat flow during smelting. Our foundry coke is derived from premium coking coal, precisely carbonized and screened to ensure uniform structure and consistent reactivity. The result is a product that enhances combustion efficiency, minimizes slag formation, and improves molten iron quality, supporting modern foundry and blast furnace operations worldwide.

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Technical Specifications

Consistency and Precision in Every Batch

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Stable Quality and Measurable Performance

Every batch of L .T Graphite’s CSR60 Foundry Coke (Fixed Carbon 85%) is manufactured under strict process control to ensure consistent chemical composition and mechanical stability. Each product lot is carefully monitored from raw coal selection to post-carbonization screening, ensuring steady CSR values and uniform reactivity. This consistency guarantees that customers experience stable furnace conditions, predictable carbon yield, and reliable metallurgical performance. Through continuous optimization of our thermal processing parameters, L .T Graphite maintains a perfect balance between strength, porosity, and carbon recovery efficiency—key factors for achieving superior performance in steelmaking applications.

Precise Chemical Composition and High Fixed Carbon

Our foundry coke is engineered to deliver Fixed Carbon ≥ 85%, providing optimal energy content and high carbon transfer efficiency during steel production. The precisely controlled Ash ≤ 12% and Sulfur ≤ 0.6% levels minimize impurities in molten steel, ensuring a cleaner output and extended furnace life. Each composition parameter is verified using advanced analytical instruments, including carbon/sulfur analyzers and ash fusion testers. This meticulous approach ensures that our customers receive a product with predictable combustion characteristics and stable heat generation capacity, ideal for both blast furnace and foundry cupola operations where purity and efficiency are critical.

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Customizable Size Range and Processing Adaptability

Recognizing the diverse requirements of global steel producers, L .T Graphite provides customized size distributions, typically ranging from 80–120mm, with additional options based on furnace specifications and charge systems. Uniform size distribution minimizes fines generation, ensures even gas flow, and stabilizes reduction reactions inside the furnace. Our advanced screening systems guarantee consistent particle size control and density uniformity. Whether your operation demands large, high-density coke for blast furnaces or smaller granules for foundry applications, L .T Graphite can adjust production parameters to deliver the perfect match for your process and efficiency goals.

Mechanical Strength and Coke Reactivity Index (CSR/CRI)

Mechanical strength is a decisive factor in foundry coke performance, as it determines the product’s ability to withstand high thermal and chemical stress within furnaces. L .T Graphite’s CSR60 Foundry Coke achieves Coke Strength after Reaction (CSR) ≥ 60 and maintains an optimized Coke Reactivity Index (CRI) for balanced performance. High CSR means the coke retains its shape and porosity even after exposure to CO₂ during the smelting process, ensuring consistent airflow and gas permeability. The combination of low CRI and high CSR results in efficient furnace operations, lower coke consumption, and improved carbon utilization—key metrics for steelmakers seeking cost-effective performance.

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How CSR60 Foundry Coke Performs in Steelmaking Furnaces

The Role of Foundry Coke in Steelmaking

During the steelmaking process, foundry coke is indispensable as both a fuel source and a reducing agent. It provides the high temperatures and carbon necessary to convert iron ore into molten iron. In a blast furnace, hot air blasts through the coke bed, triggering combustion and sustaining the intense heat required for smelting. This dual function—fuel and reducer—ensures efficient chemical reactions and consistent furnace performance. Foundry coke thus forms the backbone of modern steel production.

Superior Performance of CSR60 Foundry Coke

L .T Graphite’s CSR60 Foundry Coke boasts a fixed carbon content of 85% and a Coke Strength after Reaction (CSR) ≥ 60, which signifies exceptional structural resilience. Even under extreme pressure and a CO₂-rich environment inside the furnace, the coke maintains its shape and porosity. This stability guarantees steady airflow, effective heat transfer, and complete reduction reactions. For steelmakers, this translates into fewer interruptions, smoother furnace operations, and reliable performance in high-demand production settings.

Advantages for Efficiency and Productivity

By resisting mechanical degradation and supplying a consistent source of carbon, CSR60 Foundry Coke enhances furnace productivity, improves steel purity, and reduces coke consumption. Stable coke performance allows operators to achieve higher yields with lower energy input, leading to cost savings and more sustainable steelmaking. The durability of CSR60 also minimizes maintenance and downtime, contributing to overall operational efficiency.

Applications and Industrial Impact

CSR60 Foundry Coke is widely applied in modern steel plants aiming for energy efficiency, stable output, and lower emissions. Its reliable performance under high-temperature, high-pressure conditions ensures continuous operation and supports advanced furnace technologies. For companies focused on sustainable production and economic efficiency, CSR60 offers a competitive advantage in both output quality and operational cost management.

Why Choose L .T Graphite CSR60 Foundry Coke?

L .T Graphite CSR60 Foundry Coke is produced from carefully selected coking coal and carbonized under precise conditions to achieve Fixed Carbon ≥ 85% and CSR ≥ 60. Its uniform structure and controlled ash and sulfur levels ensure consistent furnace performance, reduced impurities in molten steel, and predictable energy output for large-scale industrial applications.

Superior Quality & Consistency

Our coke maintains high mechanical strength and optimal porosity, supporting stable airflow and heat distribution inside blast furnaces and foundry cupolas. This improves reduction reactions, minimizes coke consumption, and allows for smoother, uninterrupted steelmaking operations.

Enhanced Furnace Efficiency

By offering low sulfur and ash content, CSR60 Foundry Coke reduces slag formation and pollutant emissions. Using L .T Graphite’s high-grade coke helps steel plants meet environmental regulations, improve workplace safety, and produce cleaner, high-quality metal.

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L .T Graphite CSR60 Foundry Coke: Reliable Solutions for Steelmaking

Designed for standard blast furnace operations, this CSR60 Foundry Coke provides consistent particle size and stable performance to ensure efficient carbon supply and heat distribution. Features: Uniform 80–120mm particle size for optimal airflow and furnace stability. High fixed carbon (≥85%) and CSR ≥60 for mechanical strength under high temperature. Low ash and sulfur content to reduce impurities and slag formation. Suitable for large-scale steelmaking and foundry applications with predictable performance.

Standard Size – 80–120mm CSR60 Foundry Coke

Ideal for high-capacity furnaces, this large-size CSR60 coke maintains structural integrity and excellent reactivity even under extreme furnace conditions. Features: Large particle size improves permeability and reduces coke degradation. Maintains CSR ≥60 for long-term structural stability. Supports consistent heat transfer and efficient reduction reactions. Enhances furnace efficiency while lowering coke consumption.


Large Size – 120–150mm CSR60 Foundry Coke

Designed for medium and large-scale blast furnaces, the 25–80mm CSR60 Foundry Coke offers an optimal balance of size distribution, strength, and reactivity. With a Fixed Carbon ≥85% and CSR ≥60, this grade ensures reliable furnace performance, steady gas flow, and efficient reduction reactions across variable operating conditions.



Medium – 25–80mm CSR60 Foundry Coke

Description: Tailored to meet specific operational requirements, L .T Graphite CSR60 Foundry Coke can be customized in size, density, and batch quantity for diverse furnace designs and processes. Features: Custom particle size distribution to optimize gas flow and carbon efficiency. Adjustable density and mechanical strength to match furnace specifications. Supports specialized metallurgical processes and production goals. Technical consultation provided to ensure optimal performance for each custom batch.

Custom Size Options

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 FAQs

Q1: How does CSR60 Foundry Coke improve furnace efficiency?

A: CSR60 Foundry Coke maintains consistent particle size, high mechanical strength, and optimal porosity, ensuring stable airflow and heat distribution inside the furnace. This enhances reduction reactions, reduces coke consumption, and improves overall steel production efficiency.

Q2: What is the chemical composition of CSR60 Foundry Coke?

Q3: Can CSR60 Foundry Coke be customized for specific furnaces?

Q4: What is the typical delivery lead time for CSR60 Foundry Coke?

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E-mail:graphite@ltgroup.tech

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